RediGate Edge 520 Hardware Manual

RediGate Edge 520 Hardware Manual

(document ref. 81-0104-00)

 

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Table of Contents

 

Introduction

The RediGate Edge is a ruggedized field proven edge-of-network front end processor designed for industrial field applications and Internet of Things (IoT). This single device enables a seamless migration path for quicker data acquisition, automatic communication failover, cybersecurity, bandwidth management, and protocol conversion throughout your entire industrial communication network.

With a wide selection of industry standard and legacy protocols, the RediGate can gather data from almost any field device and deliver it to your enterprise data systems. Combining our Advanced Configuration Environment (ACE) with several application programming languages, the RediGate can be easily programmed for most applications.

The RediGate Edge included an integrated cellular modem, Ethernet, and serial communication ports, depending on the needs of the end user’s application. Utilizing its native MQTT client, the RediGate Edge directly interfaces with messaging middleware/data brokers, new and legacy SCADA hosts, ERP systems, Leak Detection, Maintenance Systems and other enterprise applications. Elecsys also provides a hosted M2M solution for remote monitoring of field equipment, as well as middleware solutions for Modbus or OPC-aware customer SCADA/EMS host systems.

This manual provides information describing the hardware for the Lindsay RediGate Edge products.  It details the hardware components, technical specifications, and other information that may be needed to configure the device.

The RediGate Edge consists of hardware circuitry mounted in a rugged metal enclosure and running a Linux operating system.  RediGate Edge units are shipped fully tested and may be pre-loaded with customer-specific configurations prior to shipment.

RediGate Model Options

The RediGate Edge 520 has a single model number, RGE-520-00.

Accessory Options

Lindsay provides several accessories for use with the RediGate Edge.  Please contact Lindsay to obtain pricing for accessory equipment.

RediGate Edge 520 Optional Accessories

Part Number

RediGate Edge 520 Optional Accessories

Part Number

Linux Console Cable

RS-232 serial cable to Linux console port

47-0107-00

DB-9 Screw Terminal Adapter

DB-9 to 10-way screw termination for external wiring to RediGate Edge serial port

15-0429-09

 

Specifications

Enclosure / Dimensions

Housing

Metal, DIN-rail mounted

Width

41 mm (1.61 inch)

Depth

110.8 mm (4.36 inch) (including connectors and DIN bracket)

Height

163.50 (6.44 inch) (including connectors and DIN bracket)

Weight

0.55 kg (1.22 lb.)

IP Rating

IP 30

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Power

Input Current

1.09 A @ 9 VDC, 0.21 A @ 48 VDC

Input Voltage

9 to 48 VDC

Power Consumption

10.8 W (max.)

Power Connector

Screw terminal, 2 pos., 5 mm

Grounding

Chassis ground screw

 

Environmental Limits

Operating Temperature

-40 to 70 C (-40 to 158 F)

Storage Temperature

-40 to 85 C (-40 to 185 F)

Relative Humidity

5 to 95% (non-condensing)

Interfaces

COMPUTER

CPU

ARM Cortex-A53 quad-core 1.4 GHz

DRAM

4 GB DDR4

Storage

16 GB eMMC

Expansion

microSD socket x 1

USB 2.0 host port x 1 (type A connector)

Real-time Clock

Battery-backed (lithium battery)

Watchdog Timer

Hardware

TPM

TPM v2.0

ETHERNET

Ethernet Ports

10/100/1000 Mbps ports x 2 (auto-sensing, RJ45 connector)

Magnetic Isolation Protection

1.5 kV (built-in)

See Ethernet Ports for one recommended option to increase the number of Ethernet ports.

SERIAL

Serial Ports

RS-232/485/422 ports x 2 (software-selectable, DB-9 male connector)

RS-232 Signals

RS-422, RS-485-4w Signals

RS-485-2w Signals

TxD, RxD, RTS, CTS DTR, DSR, DCD, GND

Tx+, Tx-, Rx+, Rx-, GND

Data+, Data-, GND

Console Port

RS-232 (4-pin header, TxD, RxD, GND)

CELLULAR

Modem

Integrated 4G LTE Cat. 4 module

Antenna Connector

SMA x 2

Number of SIMs

2 (Nano format)

Band Options

LTE bands:
Band 1 (2100 MHz) / Band 2 (1900 MHz) / Band 3 (1800 MHz) / Band 4 (1700 MHz) / Band 5 (850 MHz) / Band 7 (2600 MHz) / Band 8 (700 MHz) / Band 9 (1800 MHz) / Band 12 (700 MHz) / Band 13 (700 MHz) / Band 14 (700 MHz) / Band 18 (850 MHz) / Band 19 (850 MHz) / Band 20 (800 MHz) / Band 25 (1900 MHz) / Band 26 (850 MHz) / Band 28 (700 MHz)
3G bands:
Band 1 (2100 MHz) / Band 2 (1900 MHz) / Band 4 (1700 MHz) / Band 5 (850 MHz) / Band 6 (800 MHz) / Band 8 (700 MHz) / Band 19 (850 MHz)
2G bands:
Band 2 (1900 MHz) / Band 3 (1800 MHz) / Band 5 (850 MHz) / Band 8 (700 MHz)

GPS

Receiver Types

GPS/GLONASS/BeiDou/Galileo/QZSS

Antenna Connector

SMA x 1

Accuracy

Position: < 2.0 m @CEP50

Sensitivity

Tracking: -160 dBm
Acquisition: -147 dBm
Cold starts: -145 dBm

Certifications

Safety

EN 62368-1
UL 62368-1

Electromagnetic Compatibility

EN 55032/35
EN 61000-6-2/-6-4
UKCA
RCM

Electromagnetic Interference

FCC Part 15B Class A
ICES-003 Class A
EN 55032 Class A
EN 61000-6-4 Class A

Electromagnetic Susceptibility

IEC 61000-4-2 ESD: Contact: 4 kV; Air: 8 kV
IEC 61000-4-3 RS: 80 MHz to 1 GHz: 10 V/m
IEC 61000-4-4 EFT: Power: 1 kV; Signal: 1 kV
IEC 61000-4-5 Surge: Power: 1 kV, Signal: 1 kV
IEC 61000-4-6 CS: 10 V
IEC 61000-4-8 PFMF: 30 A/m

Radio Frequency

CE (RED)
FCC
ISED
UKCA
RCM
NCC
TELEC

Vibration

IEC 60068-2-64
2 grms @ 5 to 500 Hz, random wave, 1 hr per axis (without USB devices attached)

Shock

IEC 60068-2-27

Hazardous Location

Class 1 Division 2
ATEX

Environmental

RoHS, CRoHS, WEEE

Carrier Approvals

AT&T
Verizon
PTCRB

 

Regulatory Approval Statements

Compliance with Hazardous Area Standards

Model/Rating:

Model/Rating

Model Name: UC-3420A-T-LTE

Rating: 9 to 48 VDC, 1.2 A (max.)

ATEX Information

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II 3G Ex ec IIC T4 Gc
UL 25 ATEX 3364X
Ambient Range: -40°C ≤ Tamb ≤ +70°C
Rated Cable Temp ≥ 80°C

The device is suitable for use in Class 1, Division 2, Groups A, B, C and D Classified Hazardous Locations or non-hazardous location only. Class, Division, and Group are defined as:

  • Class defines the general nature of the hazardous material in the surrounding atmosphere. Class 1 is for locations where flammable gases or vapors may be present in the air in quantities sufficient to produce explosive or ignitable mixtures.

  • Division defines the probability of hazardous material being present in an ignitable concentration in the surrounding atmosphere. Division 1 locations are presumed to be hazardous. Division 2 locations are areas where gas, dust, or vapors can exist under abnormal conditions.

  • Group defines the hazardous material in the surrounding atmosphere. Groups A to D are defined as follows:

    • Group A – Atmosphere containing acetylene, gases or vapors of equivalent hazards.

    • Group B – Atmosphere containing hydrogen, gases, or vapors of equivalent hazards.

    • Group C – Atmosphere containing ethylene, gases, or vapors of equivalent hazards.

    • Group D – Atmosphere containing propane, gases, or vapors of equivalent hazards.

 

For the device to be approved for hazardous locations, it must be installed according to the National Electrical Code (NEC) Article 501 (or Canadian Electrical Code, Section 18), and any local code requirements, if applicable.

DO NOT CONNECT OR DISCONNECT CABLES WHEN ENERGIZED, UNLESS POWER HAS BEEN REMOVED FROM THE EQUIPMENT OR THE AREA IS KNOWN TO BE FREE OF IGNITABLE CONCENTRATIONS OF FLAMMABLE SUBSTANCES.

When installing units in a hazardous area, make sure all installation components selected are labeled for use in such areas. Installation and maintenance must be performed only when the area is known to be non-hazardous. Installation or maintenance in a hazardous area could result in personal injury or property damage.

 

Specific Conditions of Use

  1. Peripheral devices should be kept at least 25 mm away from the main device.

  2. These devices are open-type devices and are required to be installed in a suitable enclosure for the environment such that the devices can only be accessed with use of a tool.

  3. The equipment shall be installed in an enclosure that provides a minimum ingress protection of IP 54 in accordance with EN IEC 60079-0 and accessible only by use a tool.

  4. The equipment is intended for use in pollution degree 2 industrial environment, as defined in EN 60664-1.

  5. Ensure that the rated input voltage is not exceeded in service.

 

Electromagnetic Compatibility (EMC)

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This device complies with Part 15 of FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Class A: FCC Warning! This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense.

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WARNING
This is a Class A product. In a domestic environment this product may cause radio interference, in which case the user may be required to take adequate measures.

 

Operation

Mounting Instructions

The RediGate Edge is intended to be installed in a Restricted Access Location, defined as a location for equipment where both of the following apply:

  • Access can only be gained by service persons or by users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken; and

  • Access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.

When mounting the unit, allow sufficient space to connect the cables to the enclosure. Mounting is accomplished by the included DIN-rail bracket (using 35mm top hat DIN rail).

  1. Pull down the slider of the DIN-rail bracket located at the back of the unit.

  2. Insert the top of the DIN rail into the slot just below the upper hook of the DIN-rail bracket.

  3. Latch the unit firmly on to the DIN rail as shown in the illustrations below.

  4. Once the unit is mounted properly, you will hear a click and the slider will rebound back into place automatically.

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To release the DIN-rail bracket:

  1. Pull down the slider of the DIN-rail bracket.

  2. Rotate the bottom of the unit upward, away from the DIN rail.

 

Power

Connect power to the RediGate using a two-position plug (Phoenix Contact #5452549 or compatible).  The orientation of positive and neutral wires as viewed from the front side of the RediGate is illustrated using the following symbol located on the product overlay:

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 ATTENTION: The wiring for the input terminal block must be done by a skilled person. The wire type should be copper (Cu).

 

 ATTENTION: The product is intended to be supplied by a UL Listed Power Unit marked “L.P.S.” (or “Limited Power Source”) and rated 9 to 48 VDC, 1.2 A (min.), Tma = 70 C. If you are using a Class I adapter, the power cord must be connected to a socket-outlet with an earthing connection.

 

 WARNING: DO NOT CONNECT OR DISCONNECT CABLES WHEN ENERGIZED, UNLESS POWER HAS BEEN REMOVED FROM THE EQUIPMENT OR THE AREA IS KNOWN TO BE FREE OF IGNITABLE CONCENTRATIONS OF FLAMMABLE SUBSTANCES.

 

Grounding the Device

Grounding and wire routing help limit the effects of noise due to electromagnetic interference (EMI). The grounding screw (M4-type screw) is located on the top panel. When you connect a wire to the grounding screw, the noise is routed directly from the metal chassis to the ground point. The grounding wire must have a minimum diameter of 3.31 mm2.

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LEDs and Button Operation

The RediGate Edge has four status LEDs at the top that indicate the operational state of the unit.  The status LEDs operate with several colors and blink patterns to indicate the state of operation under different conditions. Other LEDs indicate communication via Ethernet, serial ports, and the cellular modem (only valid if using correct configuration, SIM card, and an active cellular account). A RESET button on the top panel provides several functions (such as reboot), depending on the current state of operation.

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Summary of Status LED and RESET Button Functions

The following table describes the different states of the LED indicators.

LED Name

Color / Status

Explanation

LED Name

Color / Status

Explanation

PWR

Off
Green / Solid

Power is off.
Power is on.

READY

 

 

Off
Green / Blinking
Red / Solid
Green / Solid
Red / Blinking

System is still in Bootloader stage.
Linux is starting up.
Linux is starting up (5 second period) - allow user to roll back firmware.
Linux has started, and RediGate Edge software is fully operational.
(during startup) On button press, restore to Factory image.

SIM

Off
Yellow / Solid
Green / Solid

SIM card is not detected.
SIM card inserted, and SIM1 is the active slot
SIM card inserted, and SIM2 is the active slot

USR

Off
Green / Blinking
Yellow / Blinking
Yellow / Solid
Yellow / Blinking

Linux is starting up.
RediGate Edge software is started and fully operational.
(during startup) On button press, restore to Snapshot or Factory image.
(during runtime) On button press, revert to previous configuration.
(during runtime) On button press, enter technician override mode.

LAN1/LAN2

Off
Yellow / Solid
Yellow / Blinking
Green / Solid
Green / Blinking

Ethernet port is not active.
1000 Mbps link established.
Receiving or transmitting data (1000 Mbps).
10/100 Mbps link established.
Receiving or transmitting data (10/100 Mbps).

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(WiFi Signal Strength)

n/a

WiFi is not available on this model.

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(Cellular Signal Strength)

3 LEDs on / Solid
2 LEDs on / Solid
1 LEDs on / Solid
Off

Signal is good
Signal is moderate/ok
Signal is poor
No signal

P1/P2 (Serial Port)

Off
Green / Blinking
Yellow / Blinking

Serial port is not active.
Serial port is transmitting data.
Serial port is receiving data.

P3/P4 (CAN Port)

n/a

CAN ports are not available on this model.

The following table describes the different actions of the RESET button. These actions and LED states are described further in the following sections.

System Condition

Initial LED Color / Status

Button Press Actions

System Condition

Initial LED Color / Status

Button Press Actions

During Startup

READY - Red / Solid

  • While the READY LED is Red:

  • Press button between 1 and 5 seconds to restore system to previous Snapshot (backup) firmware image (roll back the last tarball update).

  • Press button between 5 and 10 seconds to restore system to Factory default firmware image.

During Runtime

 

 

READY - Green / Solid
USR - Green / Blinking

  • While the USR LED is Blinking:

  • Press button less than 1 second to reboot the unit.

  • Press button between 5 and 10 seconds to revert unit back to its previous (backup) configuration file.